プラスチック電子部品クレートモールド

Product Parameter

Product Overview

Plastic Electronic Components Crate Mould achieve strict control of wall thickness uniformity at ±0.05 mm. The turnover boxes formed can maintain structural stability under a load of 3 tons when stacked ten layers high, with no visible deformation. Integrated with needle valve hot runners and conformal cooling systems, the molds have a molding cycle of 15–25 seconds, supporting up to 1200 continuous cycles per day. They are compatible with injection molding machines of 800–2500 tons and are widely applicable to PP, ABS, and various anti-static engineering plastics.K-SHOW is a professional manufacturer and supplier of plastic molds. Welcome to consult.

Each mold delivery includes a first-article inspection report, 3D coordinate measurement data, and 50–100 trial mold samples, and can be coordinated to complete verification against IEC/GB standards. The standard project delivery cycle is 45–60 days, effectively assisting customers in quickly integrating into automated production lines, enhancing production efficiency, and reducing overall operating costs.

Product Features

Plastic Electronic Components Crate Mould is specifically developed for the storage turnover box of electronic components. Through mold flow simulation and mold testing verification, the flatness of the inner wall is ensured to be ≤0.1mm/m², effectively preventing surface scratches on precision components; the tolerance of stacking buckles and positioning holes is controlled within ±0.03mm, supporting stable stacking of more than 10 layers and meeting the needs of optimizing storage space; the uniformity of wall thickness reaches ±0.05mm (surpassing the industry standard of ±0.1mm), reducing local stress concentration and significantly enhancing impact resistance (verified by drop tests of ≥1.2 meters).

Plastic Electronic Components Crate Mould is made of H13 hot work mold steel for core components (cavity/ejector pins), supplemented with surface strengthening technologies such as TD treatment and PVD coating, increasing wear resistance by 30% and achieving a service life of 1.5 million cycles (traditional molds are about 1 million cycles); the hot runner system is equipped with a standard manifold and needle valve nozzle, effectively suppressing material retention and thermal decomposition, extending the maintenance interval to a 50, 000 cycle color change period; the reinforced mold base guide structure design ensures that the clamping surface parallelism is ≤0.01mm/m, ensuring no flash or burr defects in long-term production.

By optimizing the runner system (shortening the runner length and balancing the filling pressure of multiple cavities), the single mold molding cycle is shortened by 15%-20% compared to traditional solutions, improving the utilization rate of injection molding equipment; it supports SMED quick mold change technology, achieving rapid switching within 15 minutes through locating pins and hydraulic clamping interfaces; mold flow analysis reports and 50-100 test mold samples are provided to assist customers in verifying the rationality of the design in advance and shortening the mass production debugging cycle.

Standardized base and ejection system configurations are adopted, shortening the delivery cycle of conventional orders to 45-60 days; it supports customized functions such as anti-static (modified with carbon fiber/anti-static agent), low-temperature resistance (no deformation in -40℃ environment), and transparent observation windows; it is accompanied by a mold maintenance manual (including a list of wear parts and maintenance cycles) and remote technical support services to ensure the continuity of customer production.

FAQ

1. Which products you focus?

A: Various kinds of plastic products. We have our own machines to open new mould
if u can provide your drawings. Our strength is in plastic parts for sports equipment.
Welcome fitness equipment manufacturers contact us for further cooperation!We already have mould and finished products of fitness parts available right now.

2. Are you a factory or trader?

A: We have our own factory, and we have our own trading company to help us export.
Factory makes us professional and price competitive.Trading company makes us flexible, so, you are also warmly welcomed to let us know the products you are looking for, we can help you search.

3.Any more questions?

Contact us right now! We would love to hear from you.